Powersafe Bimetal Connectors

Powersafe Bimetal Connector are Phase 3’s solution to connect aluminium cables in high current circuits that incorporate copper cable and busbars.
The bimetallic power connector is manufactured using the best raw materials, allowing for a flawless friction weld process producing the highest quality conductor. Bimetallic industrial plugs can be terminated onto aluminium cable meaning lugs can be replaced with a safer insulated termination.
Powersafe Bimetal ConnectorsPhase 3 India's Accreditations
About Bimetal Connectors
Powersafe Bimetal Connectors are available for inline and panel mount formats in male or female format (source or drain). The electrical connectors are manufactured in coloured high-impact thermoplastics, therefore there are several colours available according to line type. The colour coding follows electrical industry standards for single pole devices.
Assembled in the United Kingdom
Powersafe single pole connectors are 100% manufactured and assembled in the UK by Phase 3. The industrial plug’s powerlock mating system is mechanically keyed and locked, meaning Powersafe cannot be mis-mated or disconnected accidentally under load.

Bimetallic Connector Application

The dual metal industrial plugs are used as conductors in industries such as:

Temporary Power Generation
Events & Stage Use
Renewable Energy
Construction

Standard Powersafe connectors feature copper or copper based contacts, so they should not be used for direct termination onto aluminium cables as galvanic corrosion may occur. That’s why users of lightweight aluminium cables are using Powersafe Bimetal Connectors. Phase 3 have no problems with overheating during long run times on generators due to innovative engineering solutions to our metal contact band and crimp end.

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Innovative Design
Our engineers designed a unique, durable and high performing contact band that makes Powersafe the industry’s elite single pole plug.

Phase 3’s contact band has 29 transfer bridges allowing for a higher 800A rating. The contact band has a one-piece, symmetrical design with offset fingers, meaning the band does not come out or overheat.
Exceptional Quality
Phase 3 use only the finest quality materials sourced from Europe or America. Powersafe is manufactured from 99.9% pure, highly conductive copper; no Tellurium is used meaning the metalwork is incredibly durable. Customers prefer our heavy-duty insulator as they are molded with flame retardant plastics (UL94); no fiberglass is used therefore the product does not crack easily when handling.
Manufacturing Excellence
All Powersafe products are manufactured and assembled in the UK by our team who have over 35 years' experience. We manufacture to ISO:9001:2015 Standard with UL Certified single pole connectors available. The 500A & 800A industrial plugs come with a hand grip as standard, but we go the extra mile and offer a molding customization option with your brand colors and logo on.
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Additional Powersafe Products

Additional product ranges, accessories and Network Devices
Powersafe Power Connectors

Powersafe Power Connectors

Phase 3’s Powersafe single pole connectors are the highest rated, safest and finest quality powerlock connectors as used by the power distribution, events, military and cable assembly industries worldwide. Powersafe connectors are available as inline plugs and panel mount sockets that easily terminate to low voltage copper power cables (i.e H07RN-F) using industry standard crimp tools or set-screw contacts.
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Powersafe Power Distribution Box

The Powersafe Sequential Mating box is a three phase power distribution box designed for use with temporary electrical installations that use single pole industrial plugs. On the mating box there are sockets for three phases plus Neutral and Earth. The generator connection point is compatible with other manufacturer’s powerlock connectors.
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Powersafe Distribution Box
Powersafe Environmental Dust Caps

Powersafe Environmental Dust Caps

Powersafe Environmental Dust Caps are heavy duty protective caps for high current power connectors. Powersafe caps are manufactured in high-impact thermoplastic and IP67 rated sealing, making them an incredibly durable product. The caps are designed with a colour coded mechanical locking system to prevent accidental disconnection. The protective covers are recommended for use with Powersafe Power Connectors.
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Survey No. 52/36 & 52/40,
Anusagar Building,
Office No. 1 to 5,
1st Floor, Kothrud,
Pune - 411 038,
Maharashtra, India
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